[Pressure Molding] Maintenance is important? Mayku Multiplier daily maintenance routine tutorial!

[Pressure Molding] Maintenance is important? Mayku Multiplier daily maintenance routine tutorial!

Do compression molding machines require maintenance? What's the difference between regular maintenance and infrequent maintenance? How often should maintenance be performed? If you've already purchased one or are interested in compression molding, you may have these questions. For users, the most important thing is maintaining high-quality manufacturing, which means keeping your multiplier in optimal condition. This article details maintenance schedules and procedures. Please note: this schedule assumes 2,500 molding cycles per year.

Tip: If you use it more frequently, it is recommended to perform maintenance more often to ensure the best molding results.

👉Related Article: Creating a Custom Precision Model! A Complete Unboxing Guide to the Mayku Multiplier!


6.2.1 Weekly task review

Task	operate
Check the seal for dirt or residue.	Gently wipe the sealing ring with a damp cloth.
Check the bed surface for debris or dirt.	Wipe with a damp cloth, or remove the mattress for thorough cleaning.
Check the heater for cracks or signs of malfunction.	Do not attempt to repair it yourself. If you encounter any problems, please contact our professional technicians.

6.2.2 Monthly Inspection Tasks

Task	operate
Empty water tank	Follow the screen maintenance instructions in the settings menu.
Check the heating temperature sensor	Gently wipe the sensor with a damp cloth or cotton swab.
Cleaning heat reflectors	Gently wipe the reflector with a damp cloth to ensure it is clean.
Check rail lubrication	If the guide rails are dry, apply the recommended lubricant to ensure smooth operation.

Weekly tasks:

Clean the sealing ring

The multiplier has a rubber sealing ring used to keep pressurized air inside the dome during molding. The sealing ring is located at the inner edge of the molding chamber, and it is crucial to keep it clean and free of debris, as even small amounts of debris can create gaps. If gaps occur, an airtight seal cannot be formed, causing the sheet material to sag and making it difficult to close the cap. If this happens, thoroughly clean the sealing ring and try molding again.

Gently wipe the sealing ring in a circular motion with a damp microfiber cloth. Ensure the sealing ring is properly secured to the dome; an airtight seal is crucial for optimal performance. Wipe away any excess moisture with a clean microfiber cloth.

Deep cleaning is recommended every 40 cycles or weekly, depending on user frequency. A maintenance reminder will appear on the screen when the seals need cleaning. For deep cleaning, it is recommended to use IPA and a microfiber cloth.

Clean base plate

equipment:

• Torx head hex key
• Microfiber cloth
• Isopropanol

Clean the base plate by following these steps:

1) Locate the screws that secure the base plate.
2) Use an Allen key to unscrew the screws to remove the base plate.
3) Clean the baseboard with a microfiber cloth and some isopropyl alcohol to remove any dirt or debris.
4) After cleaning, reinstall the base plate and tighten the screws.

Handle the screws with care to avoid overtightening them during reinstallation. This process helps maintain the performance of the Mayku Multiplier and is recommended to be cleaned every 70 cycles or weekly, depending on user frequency. A maintenance prompt will appear on the screen when the base plate needs cleaning.

Check the heater for cracks or signs of malfunction.

The heater is located inside and at the top of the dome. A flashlight is recommended for clear inspection. Open the multiplier cover and inspect the inside of the dome with a flashlight. Do not attempt to repair any cracks; if any cracks are found, please contact us at Sandima.

Monthly tasks:

Drainage tank

It is recommended to drain the cans periodically to prevent moisture buildup and rust. These cans are made of stainless steel and are rust-resistant, but if not drained regularly, moisture can build up and eventually enter the Multiplier dome. The recommended cleaning frequency is every 100 cycles or monthly, depending on how often you use it. When draining the cans is necessary, maintenance tips will appear on the screen, providing step-by-step instructions.

Moisture will be released below the valve, so please keep the area clean or place a tray to catch any moisture deposits. The release is quite loud, so please remember to wear goggles and earmuffs.

equipment:

• Noise protection (earmuffs)
• Eye protection

You can also empty the water tank without waiting for the maintenance prompt to appear on the screen. There are two options:

1) Start emptying the water tank via the control panel.

• Navigate to the main menu and select Maintenance
• Follow the on-screen instructions to start the drainage process.

2) Manual drain tank

Locate the overpressure valve and pull the ring (M) down. A pencil can help trigger the valve. This action will begin the drainage process. Note that pulling the ring will make a loud noise, and your hands may get wet as water is released.

When performing manual drainage, please be careful and ensure you are prepared to deal with noise and possible water mist.

Cleaning temperature sensor

equipment:

• Air gun
• Cotton swabs

Clean the temperature sensor by following these steps:

1) Use dry compressed air to blow away any debris or obstructions on the sensor, which will help ensure accurate temperature readings and optimal performance.

2) If there are stubborn residues or dirt on the sensor, you can use a cotton swab to gently wipe the sensor, being careful not to apply too much force.

By cleaning the temperature sensor regularly, you can maintain its functionality and ensure accurate temperature measurements during operation.

Clean reflector

The reflector is located inside and at the top of the dome. A flashlight is recommended for clear visibility. Cleaning is recommended every 30 cycles or monthly, depending on user frequency.

Open the multiplier cover and inspect the inside of the dome with a flashlight. Excessive plastic dust or residue on the heater will give it a cloudy white appearance and should be cleaned immediately.

equipment:

• flashlight
• Microfiber cloth
• Isopropanol

Clean the reflector of the Mayku Multiplier by following these steps:

1) Ensure the bulb is cool and safe to touch, and let the machine idle for a while before cleaning.

2) Gently clean the reflector surface using a microfiber cloth and some isopropyl alcohol. The soft and lint-free properties of the microfiber cloth help prevent scratches or damage to the reflector.

3) When cleaning, avoid direct contact with the heater. Direct contact with the heater may cause damage or affect its performance.

2. It is recommended to keep the multiplier lid closed when not in use to prevent dust from entering. Regularly cleaning the reflector with a microfiber cloth will keep it clean and ensure efficient heat distribution during the molding process.

Lubricated guide rail

If you notice that the rails on your Mayku Multiplier are dry and making a grinding noise, they may need lubrication. Here are the recommended steps for lubricating the rails:

1) Use a microfiber cloth to ensure the rails are clean and free of any debris or dirt, and move the cover up and down a few times.

2) For this application, apply a small amount of lithium-based lubricant specifically designed for this purpose to the guide rail. This lubricant will help reduce friction and eliminate friction noise.

Important Note: Avoid using dry lubricants such as PTFE powder or graphite powder with circulating ball or roller bearings. These lubricants are suitable for sliding friction but have limited effectiveness for rolling friction. We recommend using Loctite synthetic grease with SuperLUBE tubing.

By properly lubricating the guide rails with a lithium-based lubricant, you can ensure smooth operation and optimal performance of your Mayku Multiplier during operation. Hopefully, this maintenance guide will be helpful in better maintaining your Multiplier and ensuring it operates in top condition!

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Mayku Multiplier Tabletop Compression Molding Machine

The Mayku Multiplier benchtop pressure molding machine brings industrial-grade pressure molding technology to small and medium-sized production lines, significantly improving cost-effectiveness. It offers industrial-grade results while retaining benchtop dimensions, making it ideal for small and medium-sized enterprises and independent creators. It can create large 3D printed models and other custom parts molds in just one minute, enabling mass production in a short time!

• Ultra-precision industrial hot pressing creates high-quality parts like injection molds.
Capture submicron details and achieve complex designs using both thick and thin materials. Produce parts with precise surface finishes, replicating submicron features of templates. Create isotropic parts, ensuring structural integrity and aesthetic consistency.

• Precise control achieves unparalleled molding quality
Multiplier's automatic leveling system ensures a stable and consistent material surface during heating. This system enables precise temperature control, allowing the material to reach the forming temperature without deformation or stretching. This improves part clarity because the sheet can safely reach higher temperatures than any other thermoforming machine for more detailed forming. The result is a reliable and precise thermoforming process suitable for a wide range of applications.

• Scalable prototyping and production
A rapid cycle time of two to thirty minutes, depending on the material type. The molding cycle remains constant regardless of the size or number of templates you place on the bed, providing you with consistent production time per part.

• User-friendly operation suitable for all skill levels
The Multiplier compression molding machine features an intuitive user interface designed for easy, out-of-the-box use. This interface guides users to optimize machine performance, ensuring consistent and reliable results, and is suitable for users with varying backgrounds and skill levels.

• Streamline your internal workflows
The Multiplier compression molding machine is designed to be installed on your desktop computer, always within easy reach, allowing you to use it precisely when needed. Eliminate the delays and uncertainties associated with outsourcing by taking control of the prototyping and production processes. Iterate faster, accelerate your learning curve, and speed up the journey from concept to production.

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