Traditional forging die repair methods
Traditional forging die repair is primarily accomplished through manual welding and machining. The manual welding process is extremely time-consuming and requires highly skilled welders to achieve the necessary precision. Subsequent machining involves removing excess material, further increasing time and cost. This traditional method is not only expensive but also prone to inconsistencies, affecting the overall quality of the die.
3D Scanners and Industrial Robots: Automated Mold Repair
The integration of 3D scanners and industrial robots has become a more effective solution than traditional repair methods. 3D scanning technology can create high-precision 3D models of damaged molds, which can be seamlessly converted into robot operation paths for precise and automated welding.
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The repair process begins with obtaining a 3D model of the damaged mobile vehicle. This step is crucial for ensuring accurate recording of every contour, groove, and defect. The equipment used in this case is the SHINING 3D FreeScan Combo metrology 3D scanner, which offers three key advantages in forging die repair applications:
●High accuracy: FreeScan Combo has an accuracy of up to 0.02mm and stable repeatability, which can provide accurate data for subsequent maintenance.
●Fast scanning speed: FreeScan Combo has a scanning speed of up to 1,860,000 points/second, and with the help of software algorithms, scanning is fast and smooth.
● Multiple scanning modes: FreeScan Combo features four working modes: multi-line scanning, single-line scanning, fine scanning, and infrared scanning. It can easily handle molds of various sizes, materials, and features.
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After obtaining an accurate 3D model, it is typically imported into programming software to create a robot program that defines the welding path and sequence of operations. Equipped with welding tools, the robot precisely deposits material onto the damaged mold along a predetermined path, achieving automated welding. Automated welding is not only highly accurate but also significantly faster than manual welding, thus reducing overall repair time.
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Mold after robot welding
In summary, the SHINING 3D FreeScan combined scanner with industrial robots ushers in a new era of efficiency and precision in forging die repair. By automating the welding process and eliminating the need for manual cladding and machining, the system significantly reduces repair time, labor costs, and material waste.
Are you looking to revolutionize your forging die repair process, making it more efficient and precise while reducing costs and time? Click below to contact us and learn more!
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